Posts Tagged ‘stage II’
EFI, Pipes, Foolishness, Cash and EDITS
I keep wanting to sit down and peck out this entry properly, but I can’t get the time together.
Basically, regarding the whole EFI issue, here’s what’s up:
- I decided a $XXX investment on a $XX,XXX bike is probably smart when you’re talking about longevity and performance.
- I looked at the different options: onboard integrated/parasitic, onboard replacement, offboard.
- ^ –> should all be detailed in that old “EFI MANAGEMENT” thread from a few months back.
- I chose the first category EFI device so that I could pop the unit off when going in for state/dealer inspections.
- I selected the Power Commander V and ran into further complications….
Firstly, the PCV might not be street legal. Oops. In fact, depending on where you live, the tame PC III might not be either, though they do have a PC III “CA” version for the Cali boys. Most shops don’t support a PCIII for a 2010 anyway.
EDIT: The PC V is definitely *not* street legal. The rationale is that because it gives you such control over your engine, the state wants you to be licensed and regulated so that you don’t fog up the neighborhood or blow up the outside world. ~
Secondly, due to different oxygen sensors in the head pipes, 2009 and 2010 are different. Most *other* parts, for say the electrical or mechanical or structural systems, are cross-compatible between 09 and 10. Not this though, oh well.
EDIT: The 2009 headers have 18mm O2 bungs. 2010 has 12mm bungs. You can buy 2010 pipes with these smaller bungs in place, you can WELD the new bungs in place (or have it done), or you can skip getting AutoTune (like by getting a dyno run done for yourself). ~
Thirdly, it’s not possible to easily *find* or *buy* a PCV for a 2010 FLHRC. I tend to like buying from Dennis Kirk, they’re a good company and their prices are find. No PCV is in stock for my bike. Part number is 20-9622. I’ve traded emails with the stock managers and whatnot and have myself set up for an alert … I can’t catch a break.
So I went to the Power Commander webby. For an extra $20 over my favorite online retailer, they’ll pre-load the thing with a map meant for my particular setup (103″ stage II). The only question, then, is whether to go with AutoTune (+ $380 ?!?!) since I’ll be making modifications down the road and would rather spend that $380 right now forever than spend $200 every time I make a change. After the 2nd change (I’m making 1 right away – pipes! see below!), it would have paid for itself.
EDIT: Wrong again! FuelMotoUSA has the PCV going for $299.99 as of today’s date. The AutoTune is the same price. A stainless steel header w/ the 12mm O2 bungs in place is, sadly, $429.00. Yuck on that. But only $300 vs $360 @ Dennis Kirk vs $380 from the manufacturer… great! ~
At some point, I’ll post what actually happens with all this. I called Dynojet and they recommended I buy from FuelMotoUSA, but I couldn’t get a price there. I’m still not sure if I want to go with AutoTune, but…again, I’ll post when I’ve figured it out.
EDIT: The question remains whether AutoTune is the way to go, or if I should just buy aftermarket pipes – invalidating everything below, my desire to create something perfect – with that $300 instead. If I get AutoTune, I’ll probably just keep my header, even though a new header wouldn’t have any cat at all. ~
NOW, regarding pipes, I have another story to tell. I have been scouring google patents (and abusing a Lexis connection) to dig up existing patents on different muffler technologies. It seems this is the poor man’s library for learning, if you only want to learn enough to frankenstein together something to meet a specific need. I also ended up learning a lot about handguns*, but god help me if I admit here any inventions or modifications in that regard. I already wonder about what a certain federal regulatory body might say about my catalytic converter…
…Anyway, I have a design worked out. I also have a real devil coming out of me to peek at all the scenic overlooks along the way, so to speak, so the process of making those SuperTrapp SE’s into something with rumble (but not bark) will be a many-step process. Of course, the first step is getting the PCV setup so that I know what “ideal” sounds like.
And from there, I will strike out on my own, tampering and fiddling and countering every old cooder who says “ya shoulda left well-enough alone!” with “the most american thing in the world is figuring out how to birth some idea ya got stuck between the ears” … which then leaves me open to retorts drawn from the long history of american quackery. But I will welcome the reminders of a legacy of idiocy and proudly count myself among the lesser Nikkola Teslas of the world. All I want is the right sound! I’m not even trying to up my damned MPG. This is not rocket science.
I don’t bother with forums or newsgroups much anymore. I seem to take tons of flak. Either I’m the dumbest person alive, or there’s just nothing better to do on the internet than tell people off. Hmmm, wonder which is the case…
That said, in real life no one (not even those legendary “bikers” that would make us “motorcycle riders” appear fools in one shade or another) has said jack when I mentioned my plan to alter my exhaust. I might come off smarter in-person (ha), and seem like someone who can pull off metal work (HA!). I very much doubt that, I just have no other explanation for it.
So I’ll start by stripping down the SuperTrapps and re-packing the baffle. Next, I’ll swap out those baffles (assuming it’s called for) with my custom baffles: a blend of the tried-and-true V&H diagonal-slant louvered pattern with a dash of 3:2:3 chambering I came up with after reading about harmonic resonators and ripping off and combining a few jap/german patents.
The asterisk above — * — is my reminder to mention that The Godfather was playing out in my head as I looked at the relationship to barrel length, size, type, and bullet size, powder type, weight, and the rest in working on noise as it relates to handguns. Not that this matters. Not like I plan on shooting the police captain who shot my father. Nor like I think Diane Keaton is attractive. Just saying…
And since no true post of mine is complete without some flippant disregard of the law, I’ll restate that no civil action for patent infringement, even assuming success, would result in more of a fine than I’d pay buying new pipes. There are no damages; no one is hurt by me making a version of some patented invention that doesn’t exist for my bike. It’s not that big a risk, plus some of the patents are already expired.
Lastly, yes, if I screwed up with my design or my approach to the SuperTrapps, I’ll shell out for some new aftermarket pipes and be done with it (not modding them at all). I have stock pipes to ride while I save up $600 for new pipes, and that’s worthwhile money just to say I did something myself in the worst case scenario. Some guys change the timing of the engine, some reprogram the CPU of the EFI, and I’m tinkering with acoustics and pressure dynamics. That’s me.
EDIT: Thinking aloud (sorry, I know this is long enough), If I fuck up and have to spend $600 on pipes – AFTER spending $600 on PCV/AT – then I’m a moron. If, on the other hand, I buy V&H fishtails for $700 and a PCV for $300, then I’m in the hole for a little less, plus I can sell my SuperTrapps for maybe $300, knocking the latter exercise into a position of priority. But maybe I’ll stay a moron, as I have been my whole life, and take this gamble. For the extra cash, I might as well get a story out of it. No?
EFI Management (Part 3) (COUNTDOWN: 1 day!!!!!)
Ok, so!
After I posted yesterday, I spoke with the dealer yet again. I then called Harley Davidson directly. The number for their corporate office (customer service line) is (414) 343-4056. I spoke with a gal named Roxxanne. Awesome!
I told her the whole story. She said she wouldn’t give me anything in writing, but that she codified our conversation and gave me a reference number to give to any dealer that didn’t believe me. Here’s the story:
If you get a Stage I kit, you may not use a Screamin Eagle Super [Race] Tuner (“SEST”). If you get a Stage II kit and do not change the exhaust, you may not use a SEST. If you get a Stage II kit and you do change the pipes, then you are **REQUIRED** to get a SEST in order to balance the different loads on the engine and to keep the AFR (air-to-fuel ratio) ideal for reliable long-term operation.
Interesting, right?
The “catch” is that the SEST will not be covered under warranty. The warranty will not be voided by ANY of this. If you disobey the MoCo and use a SEST in either of the two forbidden cases above, there may be warranty “impact” such as the dealership refusing warranty service on damage they can prove was caused by your use of the SEST. 9 times out of 10, if you know what you’re doing and you aren’t abusing anything, the SEST will just help the bike run right. Don’t ride like an asshole and you won’t blow anything up, pretty much. But other than the SEST not being covered itself, I was completely relieved to hear all this.
So I called the dealer and told them. “Get me a SEST, please!” I said. Well, not really, I asked and asked politely. But then the dealer wanted to confirm everything (Big Chris actually, who is really on the ball and hands-down the most reliable person there – he actually calls back!), so I passed on the reference # and he got it confirmed.
He called me back and said he’d verified all of it. But then he gave me the great news: I didn’t need a SEST anyway because the SuperTrapp pipes were the exact pipes the Stage II ECM download was made for! SuperTrapp used to manufacture the screamin eagle pipes for Harley Davidson, and it didn’t count as “different exhaust” for the ECM’s purposes! Wahoo! He said to ride it and judge for myself if it seemed hot.
I can still do the SEST, but can keep my options open. The PCV has that history of failures that the other tuners don’t have. Maybe it’s the PCIII that had failures and they’re imputed to the PCV, but whatever. I want to look into the MasterTuner as well.
My next three-bills purchase will probably be a custom seat. And that’ll be a while coming.
And some snowmobile mittens to go with the hand deflectors will get me on the road longer this winter than any winter prior.
I confirmed with Big Chris he’d be there at 9am on Saturday. Eddy too. Hoping the signing on the dotted line doesn’t take too long.
If you don’t see any posts tomorrow or Sunday, you’ll know why.
^_^
EFI Management (Part 2) (COUNTDOWN: 2 days!)
Spoke to the dealer this morning to ask about whether the SEST would be covered under warranty. They’re checking on it. I’m concerned that the stock stage II ECM download is inadequate and that I’ll be damaging the bike while I wait on a SEST or PCV or Mastertune or whatever. It seems, based mostly on ng’s, that the SEST is the way to go. The PCV might work better for some, but the SEST has no reports of failure or incompatibilities and I can tune the bike myself without the hassle and expense of dealing with another party.
So I might just get the SEST anyway, even if I have to tell the dealer to give me the horrible ecm d/l and pretend I’m not getting a SEST. $150 down the drain, but a necessary evil since my planning wasn’t perfect (I should have had the SEST in my hand, rode off from the dealer, gone down the street, plugged in the SEST, and started tuning it immediately).
Meanwhile, I’m allowing myself to get excited. I never, ever thought I would own a brand-new motorcycle. Used is just so smart, you know? But this is all the bells and whistles – no 2010’s exist on the used market yet and all the 2009’s seem to be lacking ABS. Those I found on ebay motors with ABS, in black, were all just a touch less than a new 2010. Perhaps I should have bargained, but I’m also getting away with the purchase on financing.
I was going to put $6,000 down, but I might just put down $4000 if that’s acceptable. I can suffer higher payments until I get my bonus / house rebate / etc and pay down the principal in a few months – having the extra cash on hand will help. We’ll see.
Last night I was thinking about how the lack of perfect information, as economists call it, really allows for prices to go all over the place.
According to my internets, $1000 off MSRP is what you should shoot for – that’s average – especially if you’re paying at least that much in extras. God, I think the last few posts I’ve made ALONE are evidence of that much, let alone the other posts that by now are quadruple that. Oy.
But what about those really good deals? Anyone getting more of a discount? If you spend $5k in extras, do you think you can talk them down $2k off MSRP? And how much is the service plan? Universal? Is freight $500 everywhere?
If information becomes perfect, and everyone starts getting their bike for, say, $1k off MSRP, then the dealers will all suffer. I’m not sure where the line is between going low to please customer_01, and not going low so that you aren’t cutting off your own balls when selling to customer_02. It would have to be somewhere if we had perfect information.
I’m tempted to not report my deal so that no one goes into the dealership and demands the same deal – but on the other hand, I want to know (even if for no reason beyond my own second-guessing) whether others have done better.
I’ll probably list my out-the-door price somewhere in an entry…
Meanwhile. .. can I get some good weather? It’s supposed to rain this weekend. A-goddam-gain.
In other news, I got a quote from Progressive insurance for the 2010 FLHRC @ 1690cc. With $500 comp/coll deductibles, it’s $503/yr for my home-owning NJ ass. Not bad considering my 2001 Volusia (just 805cc) with my Union Square apartment address was the same price for a NY’er. Plus the garage can’t hurt.
I discovered hand deflectors that look just right – already ordered them. Will do a full review after I’ve gotten a taste of what improvement they offer. Hoping they become my perfect cold-riding gear.
Incidentally, I got my brother a present for his Sportster (for his birthday next week). Won’t say what it is, but I’ll probably play with it a little bit before I give it to him and I’ll post back with my thoughts if I remember. Mike, if you’ve found this blog, all I can say is I hope you liked it (no way you’ll discover this before I give you the gift, but just in case…still not saying what it is).
Dealing with the Dealer (COUNTDOWN: 3 days!)
I’m going to set down as much information as I comfortably can about what happened when dealing with my dealer (Long Branch Harley-Davidson in Long Branch, NJ).
I don’t want to give the price I’m paying for the bike because I don’t want to “rock the boat.” But I will say you can get $500 off MSRP by presenting a certificate of completion from a rider safety course (this is public on their webpage if you dig). I happened to run up a big, fat bill of accessories, modifications, and “toys” and received 15% off on all of it, plus the sheer bulk of it entitled me a little bit more off the bike’s MSRP.
I’m undecided on the extended service plan. I hear the tire protection alone pays for the whole of it over time. I’ll look at the numbers and figure what I think my risks are.
Labor was a fair bit. In selecting custom handlebars on the throttle-by-wire (TBW) models, you have a bit of a headache. In doing so on a bike equipped with ABS, you’re looking at a nightmare. As much as I’d want to do things myself, I really want to get on the road and with my 12-hr days I figured it was worth it to have everything done (and included in the warranty). The labor on the bars was 8 hours. That’s over $500. The damned thing of it was I had never actually felt the Chubby bars that Wild1 makes – if I was wrong about those beach bars, it’d cost another $800 to get new bars on there. Definitely not a risk I wanted to take.
So, as you might remember from an earlier entry, I went with Heritage handlebars. They do not require an extension of the ABS lines (which involves futzing with the whole brake system) and so the labor is far, far less. TBW is the only wrinkle, but it should be just 1 or 2 hours of labor for the new bars.
The Stage II kit is the majority of the labor bill. Parts = $900 for the 103″ Stage II (with SE255 cams) kit. Labor is about 10 hours, so $700. I would have never modified the engine without the changes being folded into the warranty. Too many nightmares about lemons and defects and problems. Once out of warranty, I might (if, y’know, I end up rich or something in the next few years …) head to someone who can doctor a bit more out of the old girl. Still, I think the Stage II kit will make me very happy.
I don’t plan on revealing all of the mods I’ve got, at least not at the same time – this is not a laundry list to copy me (or, depending on your frame of reference, a list to impeach me for copying others….hahaha!) – but there are a few of which I’m particularly proud:
- Fishtail endcaps on a SuperTrapp slip-on pair of pipes.
- Chrome front end (fork sliders, axel covers, wheel domes, nuts and bolts, etc…
- Heritage bars.
- Chrome switch housings.
- Nostalgic floorboards, pegs, shifter, brake, handgrips, and passenger floorboard pans.
- “Live to Ride” eagle derby cover (chrome, not gold).
The last one is actually my favorite. When I was a child, that eagle was the coolest thing in the world. I’m not sure why, but it was probably because it was the same eagle NASA used, or was close enough to work. Not that I’m suffering from old man syndrome, but people were a lot more patriotic in the 1980’s than in the 90’s, and are even less so today. And I’m not saying that’s a bad thing, but it was nice to be able to believe in your country. That’s what that eagle is. Maybe it’ll be relevant again =P
My 2010 Harley-Davidson Road King Classic
[EDIT – if you arrived here via google, please click the “2010 Harley-Davidson Road King Classic” banner above: it will link you to the most-current page of this blog]
I ordered a 2010 Harley-Davidson Road King Classic (FLHRC) with ABS. The paint options are wonderful, but since I couldn’t get the blue-over-white (as on the Heritage), only the white-over-blue (too similar to my old bike), I had to skip all colors and go with BLACK. Fact: black is the fastest color. And it looks great, so there’s that too.
Stock, it comes with a 96ci (1584cc) Big Twin engine. Harley’s twin cam bikes are called “Big Twins” when the transmission assembly is separate from the motor. This is distinct from, say, Yamaha engines, where the transmission is built into the engine inseparably. I don’t have the best technical understanding of this, but the transmission of a Big Twin only makes contact with the engine at a few points. As a practical matter, you can buy a transmission for a Harley if you blow yours up; with an integrated transmission as on another maker’s bikes, you’d have to buy a whole new engine.
I had heard that the stock 96ci Twin Cam left something to be desired when it came to “highway passing power.” That’s a/k/a/ reckless speeding, rushing to an early grave, or just plain ‘asking for it.’ But let’s get something clear: for a bike with a pricetag like it’s got, it damned well better haul ass. I’m not looking for racetrack performance, but I want that pep I’d get if I paid the same money for a car. If I can’t beat a car, I’m not interested. If it isn’t fun, there’s no point. So I opted for the Stage II 103ci kit. The kit includes an improved air intake (Stage I Air), SE255 cams for low-RPM torque (that’s “pep” in lay terms), and of course, larger cylinder heads increasing the displacement of the engine to 103 cubic inches. 103ci is 1690cc. That’s twice my previous bike, the Suzuki Volusia Intruder (VL800): 805cc’s, 650lbs (wet).
And because, in the immutable words of Cosmo Kramer, “Poise counts!” — I upgraded the exhaust to V&H fishtail slip-ons. Slip-on pipes are the “bottom half” or “back half” of the exhaust pipes. The “front” or “top”, the part that connects to the engine directly, is called the header. That’ll remain. And fishtails are just simply the sexiest little retro bauble a modern man could want. The whole rest of the custom work I’m doing is matched to those delicious 1947 endcaps.